Add backplane and rails with sliders
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							| @ -3,6 +3,7 @@ include <BOSL/constants.scad> | ||||
| use <BOSL/transforms.scad> | ||||
| use <BOSL/shapes.scad> | ||||
| use <BOSL/masks.scad> | ||||
| use <BOSL/sliders.scad> | ||||
| 
 | ||||
| // DEBUG: | ||||
| //validation = 1; | ||||
| @ -12,6 +13,8 @@ use <BOSL/masks.scad> | ||||
| MODEL_HARNESS_LEFT=1; | ||||
| MODEL_HARNESS_RIGHT=2; | ||||
| MODEL_HARNESS_TOP=3; | ||||
| MODEL_HARNESS_SLIDER_FRONT=4; | ||||
| MODEL_HARNESS_SLIDER_BACK=5; | ||||
| export=0; // [0:5] | ||||
| function is_not_export() = is_undef(export) || export == 0; | ||||
| function is_export() = !is_not_export(); | ||||
| @ -20,14 +23,6 @@ function is_model(m) = is_not_export() || export == m; | ||||
| 
 | ||||
| function get_phone_size() = [160, 76.7, 10]; | ||||
| 
 | ||||
| shell_wall=3; | ||||
| shell_rim_wall=3; | ||||
| rim_edge_thickness=1.2; | ||||
| rim_edge_tolerance=0.4; | ||||
| expose_back_camera=false; | ||||
| screwmount_screw=3; | ||||
| harness_divider=[30, 0, 1.3]; | ||||
| 
 | ||||
| module phone() { | ||||
|     s=get_phone_size(); | ||||
|     color("gray") | ||||
| @ -43,10 +38,23 @@ module arm() { | ||||
| module phone_harness() { | ||||
|     ops=get_phone_size(); | ||||
|     ps=[ops.x+0.2, ops.y+0.2, ops.z+0.2]; | ||||
|     shell_wall=3; | ||||
|     shell_rim_wall=3; | ||||
|     rim_edge_thickness=1.2; | ||||
|     rim_edge_tolerance=0.4; | ||||
|     expose_back_camera=false; | ||||
|     screwmount_screw=3; | ||||
|     harness_divider=[16, 0, 1.3]; | ||||
|     harness_size=[ps.x+shell_wall*2, ps.y+shell_wall*2, ps.z+shell_wall*2]; | ||||
|     rim_size=[harness_size.x+2*shell_rim_wall, harness_size.y+2*shell_rim_wall, 6]; | ||||
|      | ||||
|     w=shell_wall; | ||||
|     f=2; | ||||
|     rf=5; | ||||
|     hs=[ps.x+w*2, ps.y+w*2, ps.z+w*2]; | ||||
|     hs=harness_size; | ||||
|     backplane_rim_size=[30, ps.y*0.95, shell_wall/2]; | ||||
|      | ||||
|     // ==== SHELL ==== | ||||
|      | ||||
|     module shell() { | ||||
|         $fn = $preview ? 6 : 30; | ||||
| @ -60,7 +68,7 @@ module phone_harness() { | ||||
|     module shell_rim() { | ||||
|         $fn = $preview ? 6 : 30; | ||||
|         w=shell_rim_wall; | ||||
|         s=[hs.x+2*w, hs.y+2*w, 6]; | ||||
|         s=rim_size; | ||||
|         intersection() { | ||||
|             difference() { | ||||
|                 cuboid(s, fillet=rf, edges=EDGES_Z_ALL); | ||||
| @ -68,6 +76,9 @@ module phone_harness() { | ||||
|             } | ||||
|             cuboid(s, fillet=1); | ||||
|         } | ||||
|         rail_extension=10; | ||||
|         fwd(hs.y/2) xrot(90) harness_rail(slider_len_front+rail_extension); | ||||
|         back(hs.y/2) xrot(-90) harness_rail(slider_len_back+rail_extension); | ||||
|     } | ||||
|     module shell_rim_edge(thickness, groove, tolerance=rim_edge_tolerance) { | ||||
|         $fn = $preview ? 6 : 30; | ||||
| @ -103,7 +114,38 @@ module phone_harness() { | ||||
|             up(hs.z-1) cylinder(d=screwmount_screw+1.5, h=5); | ||||
|         } | ||||
|     } | ||||
|     module shell_backplane(groove) { | ||||
|         down(hs.z/2 - shell_wall/6) up(backplane_rim_size.z/2) right(harness_divider.x) scale(groove ? 1.01 : 1) cuboid(backplane_rim_size, fillet=5, edges=EDGES_Z_LF); | ||||
|     } | ||||
|      | ||||
|     // ==== SHELL SLIDER AND RAIL ==== | ||||
|      | ||||
|     rail_angle=36; | ||||
|     rail_wall=1; | ||||
|     slider_slop=0.1; | ||||
|     slider_len_back=hs.x*0.3; | ||||
|     slider_len_front=hs.x*0.3; | ||||
|     module harness_slider(l) { | ||||
|         base=2; | ||||
|         ss=[l, shell_rim_wall, rim_size.z+rail_wall*2]; | ||||
|         up(ss.y + base) xrot(180) slider(l=ss.x, w=ss.z, h=ss.y, base=base, chamfer=0.9, wall=2, ang=rail_angle, slop=slider_slop, orient=ORIENT_X, align=V_UP); | ||||
|     } | ||||
|     module harness_rail(l) { | ||||
|         sw=2; | ||||
|         ss=[l, shell_rim_wall, rim_size.z+rail_wall*2]; | ||||
|         rail(l=ss.x, w=ss.z, h=ss.y, chamfer=0.5, ang=rail_angle, orient=ORIENT_X, align=V_UP); | ||||
|     } | ||||
|      | ||||
|     // ==== SHELL CUTOUTS ==== | ||||
|     module shell_cutouts() { | ||||
|         top_cutout(); | ||||
|         bottom_cutout(); | ||||
|         left_cutout(); | ||||
|         right_cutout(); | ||||
|         front_cutout(); | ||||
|         shell_screwmounts_holes(); | ||||
|     } | ||||
|     // -- TOP -- | ||||
|     module screen_cutout() { | ||||
|         s=[138, 69, 100]; | ||||
|         up(s.z/2) cuboid(s, fillet=3, edges=EDGES_Z_ALL); | ||||
| @ -130,6 +172,7 @@ module phone_harness() { | ||||
|         leds_cutout(); | ||||
|     } | ||||
|      | ||||
|     // -- BOTTOM -- | ||||
|     module back_camera_cutout() { | ||||
|         s=[13, 25, expose_back_camera ? 100 : 11]; | ||||
|         right(ps.x/2 - 7.5) fwd(ps.y/2 - 23) down(s.z/2 - ps.z/3) cuboid(s, fillet=6, edges=EDGES_Z_ALL); | ||||
| @ -153,6 +196,7 @@ module phone_harness() { | ||||
|         bottom_speaker_cutout(); | ||||
|     } | ||||
|      | ||||
|     // -- RIGHT -- | ||||
|     module headphones_cutout() { | ||||
|         $fn = $preview ? 10 : 30; | ||||
|         d=8.8; | ||||
| @ -164,6 +208,7 @@ module phone_harness() { | ||||
|         headphones_cutout(); | ||||
|     } | ||||
|      | ||||
|     // -- LEFT -- | ||||
|     module usbc_cutout() { | ||||
|         s=[100, 20, 6]; | ||||
|         left(ps.x/2) down(2) cuboid(s, fillet=1); | ||||
| @ -172,6 +217,7 @@ module phone_harness() { | ||||
|         usbc_cutout(); | ||||
|     } | ||||
|      | ||||
|     // -- FRONT -- | ||||
|     module buttons_cutout() { | ||||
|         s=[42, 100, 5]; | ||||
|         fwd(ps.y/2) right(ps.x/2 - 44.5) cuboid(s, fillet=1); | ||||
| @ -180,14 +226,7 @@ module phone_harness() { | ||||
|         buttons_cutout(); | ||||
|     } | ||||
|      | ||||
|     module shell_cutouts() { | ||||
|         top_cutout(); | ||||
|         bottom_cutout(); | ||||
|         left_cutout(); | ||||
|         right_cutout(); | ||||
|         front_cutout(); | ||||
|         shell_screwmounts_holes(); | ||||
|     } | ||||
|     // ==== MODEL ==== | ||||
|      | ||||
|     divider=harness_divider; | ||||
|     module model_harness_left() { | ||||
| @ -200,6 +239,7 @@ module phone_harness() { | ||||
|                 shell(); | ||||
|                 shell_rim_edge(rim_edge_thickness, groove=true, tolerance=rim_edge_tolerance); | ||||
|                 shell_cutouts(); | ||||
|                 shell_backplane(groove=true); | ||||
|             } | ||||
|         } | ||||
|     } | ||||
| @ -215,6 +255,7 @@ module phone_harness() { | ||||
|                 shell_cutouts(); | ||||
|             } | ||||
|         } | ||||
|         shell_backplane(groove=false); | ||||
|     } | ||||
|     module model_harness_top() { | ||||
|         intersection() { | ||||
| @ -229,10 +270,21 @@ module phone_harness() { | ||||
|             shell_cutouts(); | ||||
|         } | ||||
|     } | ||||
|     module model_harness_slider_front() { | ||||
|         difference() { | ||||
|             fwd(hs.y/2) xrot(90) harness_slider(slider_len_front); | ||||
|             front_cutout(); | ||||
|         } | ||||
|     } | ||||
|     module model_harness_slider_back() { | ||||
|         back(hs.y/2) xrot(-90) harness_slider(slider_len_back); | ||||
|     } | ||||
|      | ||||
|     if (is_model(MODEL_HARNESS_LEFT)) model_harness_left(); | ||||
|     if (is_model(MODEL_HARNESS_RIGHT)) model_harness_right();     | ||||
|     if (is_model(MODEL_HARNESS_TOP)) model_harness_top(); | ||||
|     if (is_model(MODEL_HARNESS_SLIDER_FRONT)) model_harness_slider_front(); | ||||
|     if (is_model(MODEL_HARNESS_SLIDER_BACK)) model_harness_slider_back(); | ||||
| } | ||||
| 
 | ||||
| module model() { | ||||
|  | ||||
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