442 lines
14 KiB
OpenSCAD
442 lines
14 KiB
OpenSCAD
// dependency: https://github.com/revarbat/BOSL
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include <BOSL/constants.scad>
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use <BOSL/transforms.scad>
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use <BOSL/shapes.scad>
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use <BOSL/masks.scad>
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use <BOSL/sliders.scad>
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// DEBUG:
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//validation = 1;
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XRAY_POSITIVE=1;
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XRAY_BACKPLANE=2;
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XRAY_BOTTOM=3;
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//xray = 2;
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// EXPORT:
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MODEL_HARNESS_LEFT=1;
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MODEL_HARNESS_RIGHT=2;
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MODEL_HARNESS_BOTTOM=3;
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MODEL_HARNESS_BOTTOM_PIP=4;
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MODEL_HARNESS_TOP=5;
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MODEL_HARNESS_SLIDER_FRONT=6;
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MODEL_HARNESS_SLIDER_BACK=7;
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MODEL_HARNESS_BUTTONS=8;
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export=0; // [0:8]
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function is_not_export() = is_undef(export) || export == 0;
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function is_export() = !is_not_export();
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function is_model_strict(m) = is_export() && export == m;
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function is_model(m) = is_not_export() || export == m;
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function get_phone_size() = [161.2, 77.2, 10];
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function use_slideout_backplane() = is_model_strict(MODEL_HARNESS_BOTTOM_PIP) || is_model_strict(MODEL_HARNESS_LEFT) || is_model_strict(MODEL_HARNESS_RIGHT);
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backplane_pip_slideout=10;
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module cubi(s, fillet=0, edges=EDGES_ALL) {
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if ($preview) {
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cube(s, center=true);
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} else {
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cuboid(s, fillet=fillet, edges=edges);
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}
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}
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module dotted_grill_cutout(vents_area, vents_x=10, vents_y=10, mesh=1.5, cut_corners=false) {
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function is_corner(x, y, xm, ym) = (x == 0 || x == xm) && (y == 0 || y == ym);
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vent_size=[vents_area.x/vents_x-mesh, vents_area.y/vents_y-mesh, vents_area.z];
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translate([-vents_area.x/2 - vent_size.x/2, vents_area.y/2 - vent_size.y/2, 0])
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for (x=[0:vents_x-1]) {
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for (y=[0:vents_y-1]) {
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if (!cut_corners || !is_corner(x, y, vents_x-1, vents_y-1)) {
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right(x*(vent_size.x+mesh))
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fwd(y*(vent_size.y+mesh))
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cubi(vent_size, fillet=min(vent_size.x/2, vent_size.y/2));
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}
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}
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}
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}
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module phone() {
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s=get_phone_size();
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color("gray")
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cubi(s, fillet=5);
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}
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module arm() {
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$fn=6;
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s=[210, 55, 50];
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color("SaddleBrown")
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down(s.z/2 + get_phone_size().z/2) cubi(s, fillet=20);
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}
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module phone_harness() {
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ops=get_phone_size();
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ps=[ops.x+0.2, ops.y+0.2, ops.z+0.2];
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shell_wall=3;
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shell_rim_wall=3;
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rim_edge_thickness=1.5;
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rim_edge_tolerance=0.4;
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expose_back_camera=true;
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screwmount_screw=3;
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harness_divider=[1, 0, 1.3];
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harness_size=[ps.x+shell_wall*2, ps.y+shell_wall*2, ps.z+shell_wall*2];
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rim_size=[harness_size.x+2*shell_rim_wall, harness_size.y+2*shell_rim_wall, 8];
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w=shell_wall;
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f=2;
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rf=5;
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hs=harness_size;
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backplane_rim_size=[40, ps.y*0.95, shell_wall/2];
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backplane_teeth=6;
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// ==== SHELL ====
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module shell() {
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$fn = $preview ? 6 : 30;
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difference() {
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cubi(hs, fillet=f);
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cubi(ps, fillet=f);
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}
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shell_rim();
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shell_screwmounts();
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}
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module shell_rim() {
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$fn = $preview ? 6 : 30;
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w=shell_rim_wall;
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s=rim_size;
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intersection() {
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difference() {
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cubi(s, fillet=rf, edges=EDGES_Z_ALL);
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cubi(ps, fillet=f, edges=EDGES_Z_ALL);
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}
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cubi(s, fillet=1);
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}
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rail_extension=10;
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fwd(hs.y/2) xrot(90) harness_rail(slider_len_front+rail_extension);
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back(hs.y/2) xrot(-90) harness_rail(slider_len_back+rail_extension);
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}
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module shell_rim_edge(thickness, groove, tolerance=rim_edge_tolerance) {
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$fn = $preview ? 6 : 30;
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w=thickness + (groove ? tolerance : 0);
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offset=(groove ? 0 : tolerance/2);
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res=[hs.x+2*(w+offset), hs.y+2*(w+offset), 3];
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resi=[hs.x+2*offset, hs.y+2*offset, res.z+1];
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up(0.0) difference() {
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intersection() {
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cubi(res, fillet=rf, edges=EDGES_Z_ALL);
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cubi(res, fillet=(groove?1:1.5), edges=EDGES_BOTTOM);
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}
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cubi(resi, fillet=rf, edges=EDGES_Z_ALL);
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}
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}
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module foreach_screwmount() {
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for(x = [0:1]) for (y = [0:1]) {
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translate([(-0.5+x)*ps.x, (-0.5+y)*ps.y, -hs.z/2])
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children();
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}
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}
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module shell_screwmounts() {
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$fn = $preview ? 6 : 30;
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r=3;
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foreach_screwmount() {
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cylinder(r=r, h=hs.z);
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}
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}
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module shell_screwmounts_holes() {
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$fn = $preview ? 6 : 30;
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foreach_screwmount() {
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up(w) cylinder(d2=screwmount_screw, d1=screwmount_screw*0.5, h=hs.z+1);
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up(hs.z-1) cylinder(d=screwmount_screw+1.5, h=5);
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}
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}
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module shell_backplane(groove) {
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module groove_scale() { scale([groove?1.05:1, groove?1.05:1, groove?1.2:1]) children(); }
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if (use_slideout_backplane()) {
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down(hs.z/2 - shell_wall/3) up(backplane_rim_size.z/2) right(harness_divider.x) {
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back(backplane_rim_size.y/2) {
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teeth=backplane_teeth;
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segment=backplane_rim_size.y/teeth;
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tooth_size=[backplane_rim_size.x, segment/2, backplane_rim_size.z];
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joiner_base=5;
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joiner_size=[joiner_base + (groove?backplane_pip_slideout:0), segment*1.5, backplane_rim_size.z];
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for (i = [0:teeth-1]) {
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fwd(i*segment) fwd(tooth_size.y) {
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groove_scale() cubi(tooth_size, fillet=0.5, edges=EDGES_X_ALL);
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if (i%2 == 0) {
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left(backplane_rim_size.x/2 + joiner_base/2) fwd(joiner_size.y/3) left(-joiner_size.x/2) groove_scale() cubi(joiner_size, fillet=2, edges=EDGES_Z_ALL);
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}
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}
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}
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}
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}
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}
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}
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// ==== SHELL SLIDER AND RAIL ====
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rail_angle=36;
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rail_wall=1;
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slider_slop=0.1;
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slider_len_back=hs.x*0.3;
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slider_len_front=hs.x*0.15;
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module harness_slider(l) {
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base=2;
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ss=[l, shell_rim_wall, rim_size.z+rail_wall*2];
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up(ss.y + base) xrot(180) difference() {
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slider(l=ss.x, w=ss.z, h=ss.y, base=base, chamfer=0.9, wall=2, ang=rail_angle, slop=slider_slop, orient=ORIENT_X, align=V_UP);
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screws=2;
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screws_area_l=0.7*l;
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for (i=[0:screws-1]) {
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$fn=$preview ? 6 : 16;
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right(-screws_area_l/2 + screws_area_l/(screws-1) * i) cylinder(d2=screwmount_screw*0.5, d1=screwmount_screw, h=ss.y*0.7);
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}
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}
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}
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module harness_rail(l) {
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sw=2;
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ss=[l, shell_rim_wall, rim_size.z+rail_wall*2];
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rail(l=ss.x, w=ss.z, h=ss.y, chamfer=0.5, ang=rail_angle, orient=ORIENT_X, align=V_UP);
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}
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// ==== SHELL CUTOUTS ====
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module shell_cutouts() {
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top_cutout();
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bottom_cutout();
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left_cutout();
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right_cutout();
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front_cutout();
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shell_screwmounts_holes();
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}
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// -- TOP --
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module screen_cutout() {
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$fn=$preview ? 4 : 12;
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s=[138, 69, 12];
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b = 10;
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s1=[s.x, s.y];
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s2=[s.x+b, s.y+b];
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h=s.z;
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up(5) rounded_prismoid(size1=s1, size2=s2, h=h, r1=1, r2=15);
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}
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top_offset=6.5;
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module top_speaker_cutout() {
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s=[3, 12, 100];
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right(ps.x/2 - top_offset) up(s.z/2 - ps.z/3) cubi(s, fillet=1);
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}
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module front_camera_cutout() {
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$fn = $preview ? 6 : 30;
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d=5;
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s=[d, d, 100];
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right(ps.x/2 - top_offset) fwd(11.5) cylinder(d=s.x, h=s.z);
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}
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module leds_cutout() {
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s=[4, 14, 100];
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right(ps.x/2 - top_offset) up(s.z/2 - ps.z/3) back(23) cubi(s, fillet=1);
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}
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module top_cutout() {
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screen_cutout();
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top_speaker_cutout();
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front_camera_cutout();
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leds_cutout();
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}
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// -- BOTTOM --
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module back_camera_cutout() {
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s=[13, 25, expose_back_camera ? 100 : 11];
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right(ps.x/2 - 7.5) fwd(ps.y/2 - 24.5) down(s.z/2 - ps.z/3) cubi(s, fillet=6, edges=EDGES_Z_ALL);
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}
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module bottom_speaker_cutout() {
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s=[8, 49, 100];
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left(ps.x/2 - 13)
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down(s.z/2 - ps.z/3)
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dotted_grill_cutout(s, vents_x=4, vents_y=8, cut_corners=true, mesh=1);
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}
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module bottom_vents_cutout() {
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vents_x=10;
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vents_y=6;
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vents_area=[35, 50, 10];
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vents_pos=[45, 0, -ps.z/2];
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mesh=1.5;
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translate(vents_pos)
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dotted_grill_cutout(vents_area, vents_x=vents_x, vents_y=vents_y, mesh=mesh, cut_corners=true);
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}
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module bottom_cutout() {
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back_camera_cutout();
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bottom_speaker_cutout();
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bottom_vents_cutout();
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}
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// -- RIGHT --
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module headphones_cutout() {
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$fn = $preview ? 10 : 30;
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d1=8.8;
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d2=14;
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p=[ps.x/2, ps.y/2-24, -0.88];
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h=22;
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translate(p) yrot(90) down(10) cylinder(h=h, d1=d1, d2=d2);
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}
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module right_cutout() {
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headphones_cutout();
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}
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// -- LEFT --
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module usbc_cutout() {
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s=[20, 20, 7];
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left(ps.x/2) down(2) cubi(s, fillet=1);
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}
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module left_cutout() {
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usbc_cutout();
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}
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// -- FRONT --
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buttons_cutout_size=[42, 100, 4.5];
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buttons_cutout_pos=[ps.x/2 - 44.5, -ps.y/2 - 3, 0.25];
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module buttons_cutout() {
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s=buttons_cutout_size;
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p=buttons_cutout_pos;
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translate(p) cubi(s, fillet=1);
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}
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module front_cutout() {
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buttons_cutout();
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}
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module front_buttons(socket) {
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s=[buttons_cutout_size.x-2, 4, buttons_cutout_size.z-0.5];
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p=buttons_cutout_pos;
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t=socket ? 0.2 : 0;
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pin_size=[3 + t, 3 + t, s.z+2 + t/2];
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touch_size=[2, s.y, 2];
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touch_power_size=[3, touch_size.y, touch_size.z];
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translate(p) {
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cs=[4, s.y, s.z];
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left(5) {
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bs=[13, s.y, s.z];
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left(bs.x/6) cubi(pin_size);
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left(bs.x/2) {
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difference() {
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cubi(bs);
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back(1) cubi(cs);
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}
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}
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fwd(1) left(bs.x*0.8) cubi(touch_power_size, fillet=1);
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}
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right(8) {
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bs=[18, s.y, s.z];
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cubi(pin_size);
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difference() {
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cubi(bs);
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back(1) {
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left(bs.x/4) cubi(cs);
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right(bs.x/4) cubi(cs);
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}
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}
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fwd(1) {
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left(bs.x*0.4) cubi(touch_size, fillet=1);
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right(bs.x*0.4) cubi(touch_size, fillet=1);
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}
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}
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}
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}
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// ==== MODEL ====
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divider=harness_divider;
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module model_harness_left() {
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intersection() {
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intersection() {
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translate(divider) downcube([1000, 1000, 1000]);
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translate(divider) leftcube([1000, 1000, 1000]);
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}
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difference() {
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shell();
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shell_rim_edge(rim_edge_thickness, groove=true, tolerance=rim_edge_tolerance);
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shell_cutouts();
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shell_backplane(groove=true);
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}
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}
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}
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module model_harness_right() {
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intersection() {
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intersection() {
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translate(divider) downcube([1000, 1000, 1000]);
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translate(divider) rightcube([1000, 1000, 1000]);
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}
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difference() {
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shell();
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shell_rim_edge(rim_edge_thickness, groove=true, tolerance=rim_edge_tolerance);
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shell_cutouts();
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front_buttons(socket=true);
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}
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}
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shell_backplane(groove=false);
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}
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module model_harness_top() {
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intersection() {
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translate(divider) upcube([1000, 1000, 1000]);
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difference() {
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shell();
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shell_cutouts();
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front_buttons(socket=true);
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}
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}
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difference() {
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shell_rim_edge(rim_edge_thickness, groove=false);
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shell_cutouts();
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front_buttons(socket=true);
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}
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}
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module model_harness_slider_front() {
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difference() {
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fwd(hs.y/2) xrot(90) harness_slider(slider_len_front);
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front_cutout();
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}
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}
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module model_harness_slider_back() {
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back(hs.y/2) xrot(-90) harness_slider(slider_len_back);
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}
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module model_harness_buttons() {
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front_buttons(socket=false);
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}
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if (is_model(MODEL_HARNESS_LEFT)) model_harness_left();
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if (is_model(MODEL_HARNESS_RIGHT)) model_harness_right();
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if (is_model_strict(MODEL_HARNESS_BOTTOM)) {
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model_harness_left();
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model_harness_right();
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}
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if (is_model_strict(MODEL_HARNESS_BOTTOM_PIP)) {
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model_harness_left();
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right(backplane_pip_slideout) model_harness_right();
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}
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if (is_model(MODEL_HARNESS_TOP)) model_harness_top();
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if (is_model(MODEL_HARNESS_SLIDER_FRONT)) model_harness_slider_front();
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if (is_model(MODEL_HARNESS_SLIDER_BACK)) model_harness_slider_back();
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if (is_model(MODEL_HARNESS_BUTTONS)) model_harness_buttons();
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}
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module model() {
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phone_harness();
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}
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if (!is_undef(validation)) {
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intersection() {
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phone();
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model();
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}
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} else {
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intersection() {
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if (!is_undef(xray)) {
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if (xray == XRAY_POSITIVE) {
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span_cube([0,1000], [0,1000], [-1000,1000]);
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} else if (abs(xray) == XRAY_BACKPLANE) {
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span_cube([-1000,1000], [-1000,1000], [-1000*sign(xray),-6]);
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} else if (xray == XRAY_BOTTOM) {
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span_cube([-1000,1000], [-1000,1000], [-1000,0]);
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}
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}
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union() {
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if (is_not_export()) {
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//phone();
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//arm();
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}
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model();
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}
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}
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}
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